Datasets:
run_id int64 1 3k | compactor_model stringclasses 5
values | scale stringclasses 5
values | roll_diameter_in float64 1 4 | roll_width_in int64 6 10 | roll_diameter_cm float64 2.5 10 | roll_width_cm int64 15 25 | max_roll_pressure_kn_cm float64 15 26 | integrated_mill stringclasses 3
values | total_power_kw float64 2 19 | material stringclasses 5
values | feed_density_gcc float64 0.32 0.62 | deformation_type stringclasses 3
values | roll_pressure_fraction float64 0.3 1 | scf_kn_cm float64 0.52 3.24 | roll_speed_rpm int64 2 10 | hfs_speed_rpm int64 15 100 | vfs_hfs_ratio float64 0.6 1.5 | gap_width_mm float64 1.2 1.8 | ribbon_rel_density float64 0.35 0.79 | ribbon_density_gcc float64 0.46 0.99 | ribbon_porosity float64 0.21 0.65 | density_cv_pct float64 2.16 10.4 | fines_pct float64 11.7 41.8 | granule_yield_pct float64 56.5 89 | in_zinchuk_window stringclasses 2
values | throughput_kg_hr float64 4.4 445 | throughput_lbs_hr float64 9.8 981 | specific_energy_kwh_tonne float64 18.3 847 | changeover_time_hr float64 1 2.5 | replicate int64 1 3 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
1 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.7 | 1.21 | 10 | 100 | 0.6 | 1.23 | 0.4508 | 0.586 | 0.5492 | 4.1 | 30.3 | 71.83 | No | 196.2 | 432.5 | 79.41 | 2.5 | 1 |
2 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 1 | 1.73 | 6 | 15 | 1 | 1.57 | 0.5015 | 0.6519 | 0.4985 | 4.21 | 26.49 | 72.55 | No | 114.6 | 252.7 | 165.77 | 2.5 | 1 |
3 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.5 | 0.87 | 4 | 75 | 0.6 | 1.73 | 0.4197 | 0.5456 | 0.5803 | 5.29 | 31.4 | 69.55 | No | 141.5 | 311.9 | 94.01 | 2.5 | 1 |
4 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.7 | 1.21 | 2 | 75 | 1.2 | 1.44 | 0.4503 | 0.5854 | 0.5497 | 8.05 | 31.33 | 68.81 | No | 127.9 | 282 | 121.79 | 2.5 | 3 |
5 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 1 | 1.73 | 10 | 75 | 1.2 | 1.77 | 0.4872 | 0.6333 | 0.5128 | 3.99 | 29.46 | 71.21 | No | 186.8 | 411.9 | 101.7 | 2.5 | 3 |
6 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.85 | 1.47 | 10 | 30 | 1 | 1.58 | 0.4904 | 0.6376 | 0.5096 | 4.38 | 29.63 | 69.18 | No | 157.2 | 346.5 | 110 | 2.5 | 1 |
7 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 1 | 1.73 | 6 | 15 | 1.2 | 1.28 | 0.4835 | 0.6285 | 0.5165 | 5.23 | 27.65 | 73.36 | No | 113.8 | 250.9 | 166.97 | 2.5 | 2 |
8 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.3 | 0.52 | 10 | 30 | 0.6 | 1.23 | 0.3867 | 0.5027 | 0.6133 | 5.02 | 35.81 | 63.31 | No | 155.4 | 342.5 | 70.93 | 2.5 | 2 |
9 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.5 | 0.87 | 2 | 75 | 1 | 1.71 | 0.4321 | 0.5617 | 0.5679 | 7.12 | 32.85 | 68.42 | No | 129.4 | 285.4 | 102.75 | 2.5 | 2 |
10 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.85 | 1.47 | 6 | 50 | 0.6 | 1.43 | 0.4512 | 0.5865 | 0.5488 | 4.13 | 30.41 | 68.37 | No | 133.5 | 294.3 | 129.52 | 2.5 | 3 |
11 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.5 | 0.87 | 8 | 75 | 1 | 1.69 | 0.4571 | 0.5943 | 0.5429 | 3.51 | 28.36 | 70.77 | No | 163.7 | 361 | 81.23 | 2.5 | 1 |
12 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.7 | 1.21 | 2 | 100 | 1 | 1.76 | 0.4439 | 0.5771 | 0.5561 | 8.74 | 30.58 | 68.47 | No | 149.8 | 330.3 | 104 | 2.5 | 3 |
13 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.3 | 0.52 | 10 | 15 | 0.8 | 1.61 | 0.4084 | 0.531 | 0.5916 | 4.83 | 33.5 | 66.88 | No | 150.6 | 332 | 73.18 | 2.5 | 1 |
14 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 1 | 1.73 | 8 | 15 | 1 | 1.47 | 0.5119 | 0.6654 | 0.4881 | 4.52 | 25.83 | 74.35 | No | 137 | 301.9 | 138.74 | 2.5 | 2 |
15 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.5 | 0.87 | 4 | 100 | 0.8 | 1.32 | 0.4131 | 0.537 | 0.5869 | 5.76 | 32.42 | 68.06 | No | 160.3 | 353.3 | 82.98 | 2.5 | 2 |
16 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.7 | 1.21 | 6 | 15 | 0.8 | 1.69 | 0.4481 | 0.5825 | 0.5519 | 4.96 | 32.63 | 66.32 | No | 117.3 | 258.7 | 132.79 | 2.5 | 3 |
17 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.7 | 1.21 | 4 | 75 | 1.2 | 1.7 | 0.4525 | 0.5882 | 0.5475 | 5.17 | 28.44 | 71.99 | No | 141.5 | 311.9 | 110.12 | 2.5 | 3 |
18 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.7 | 1.21 | 8 | 30 | 1.2 | 1.8 | 0.4357 | 0.5663 | 0.5643 | 4.75 | 29.66 | 70.12 | No | 139.6 | 307.7 | 111.63 | 2.5 | 3 |
19 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.3 | 0.52 | 8 | 15 | 1 | 1.55 | 0.4062 | 0.5281 | 0.5938 | 4.21 | 33.7 | 64.29 | No | 129.8 | 286.1 | 84.91 | 2.5 | 1 |
20 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.85 | 1.47 | 6 | 100 | 1 | 1.69 | 0.4834 | 0.6284 | 0.5166 | 4.38 | 27.64 | 73.36 | No | 176.8 | 389.7 | 97.82 | 2.5 | 1 |
21 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.7 | 1.21 | 6 | 50 | 1.5 | 1.4 | 0.4518 | 0.5874 | 0.5482 | 4.43 | 30.42 | 71.14 | No | 138.1 | 304.5 | 112.8 | 2.5 | 3 |
22 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.3 | 0.52 | 6 | 100 | 1 | 1.77 | 0.4093 | 0.5321 | 0.5907 | 3.84 | 32.07 | 67.77 | No | 173.4 | 382.3 | 63.54 | 2.5 | 3 |
23 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 1 | 1.73 | 2 | 50 | 1 | 1.65 | 0.4826 | 0.6274 | 0.5174 | 5.84 | 30.02 | 69.55 | No | 114.3 | 252 | 166.19 | 2.5 | 3 |
24 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.85 | 1.47 | 10 | 30 | 0.6 | 1.43 | 0.4375 | 0.5687 | 0.5625 | 4.77 | 27.69 | 72.55 | No | 150.6 | 332 | 114.83 | 2.5 | 2 |
25 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.3 | 0.52 | 6 | 75 | 0.6 | 1.32 | 0.4001 | 0.5202 | 0.5999 | 4.54 | 33.92 | 68.44 | No | 153.9 | 339.3 | 71.6 | 2.5 | 2 |
26 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 1 | 1.73 | 4 | 15 | 0.6 | 1.5 | 0.4739 | 0.616 | 0.5261 | 4.51 | 27.06 | 73.19 | No | 105.6 | 232.7 | 179.98 | 2.5 | 2 |
27 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 1 | 1.73 | 8 | 15 | 1.5 | 1.22 | 0.47 | 0.6109 | 0.53 | 4.81 | 26.57 | 73.04 | No | 135.4 | 298.5 | 140.32 | 2.5 | 1 |
28 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.5 | 0.87 | 6 | 100 | 0.8 | 1.34 | 0.43 | 0.559 | 0.57 | 4.74 | 34.39 | 65.35 | No | 173 | 381.4 | 76.88 | 2.5 | 3 |
29 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.85 | 1.47 | 4 | 15 | 1 | 1.2 | 0.5012 | 0.6515 | 0.4988 | 4.3 | 25.72 | 73.9 | No | 100.2 | 220.8 | 172.6 | 2.5 | 3 |
30 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 1 | 1.73 | 4 | 75 | 1.5 | 1.64 | 0.445 | 0.5785 | 0.555 | 5.13 | 31.09 | 70.05 | No | 142.9 | 315 | 132.99 | 2.5 | 2 |
31 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.3 | 0.52 | 4 | 50 | 0.8 | 1.29 | 0.4276 | 0.5558 | 0.5724 | 3.74 | 33.43 | 66.88 | No | 132 | 290.9 | 83.51 | 2.5 | 2 |
32 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.3 | 0.52 | 4 | 50 | 1 | 1.68 | 0.4524 | 0.5881 | 0.5476 | 3.39 | 30.91 | 68.7 | No | 126.5 | 278.9 | 87.09 | 2.5 | 1 |
33 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 1 | 1.73 | 2 | 75 | 0.8 | 1.71 | 0.4549 | 0.5914 | 0.5451 | 7.73 | 30.64 | 69.42 | No | 130.7 | 288.1 | 145.37 | 2.5 | 3 |
34 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.5 | 0.87 | 2 | 30 | 1 | 1.59 | 0.4485 | 0.5831 | 0.5515 | 3.72 | 29.78 | 70.88 | No | 99.2 | 218.7 | 134.07 | 2.5 | 3 |
35 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.5 | 0.87 | 10 | 30 | 0.8 | 1.59 | 0.4172 | 0.5423 | 0.5828 | 5.14 | 31.58 | 68.15 | No | 156.1 | 344.1 | 85.21 | 2.5 | 2 |
36 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.3 | 0.52 | 10 | 50 | 1.5 | 1.44 | 0.3706 | 0.4818 | 0.6294 | 4.79 | 34.68 | 67.03 | No | 175.8 | 387.5 | 62.7 | 2.5 | 1 |
37 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.5 | 0.87 | 6 | 50 | 0.6 | 1.37 | 0.4116 | 0.535 | 0.5884 | 4.22 | 30.47 | 68.24 | No | 147.3 | 324.8 | 90.28 | 2.5 | 3 |
38 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.5 | 0.87 | 2 | 75 | 0.6 | 1.28 | 0.4008 | 0.521 | 0.5992 | 8.14 | 31.17 | 70.07 | No | 127.2 | 280.4 | 104.55 | 2.5 | 1 |
39 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.7 | 1.21 | 6 | 100 | 1 | 1.64 | 0.4673 | 0.6075 | 0.5327 | 3.93 | 29.38 | 71.2 | No | 178.8 | 394.1 | 87.14 | 2.5 | 3 |
40 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.85 | 1.47 | 4 | 75 | 1 | 1.35 | 0.4947 | 0.6431 | 0.5053 | 4.82 | 26.61 | 74.47 | No | 142.1 | 313.2 | 121.71 | 2.5 | 2 |
41 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.7 | 1.21 | 6 | 30 | 0.6 | 1.74 | 0.4319 | 0.5615 | 0.5681 | 5.15 | 30.61 | 69.32 | No | 128.3 | 282.8 | 121.46 | 2.5 | 2 |
42 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.3 | 0.52 | 10 | 100 | 1 | 1.48 | 0.414 | 0.5381 | 0.586 | 3.28 | 29.43 | 71.51 | No | 197.9 | 436.3 | 55.68 | 2.5 | 2 |
43 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.5 | 0.87 | 6 | 100 | 1.2 | 1.67 | 0.4251 | 0.5526 | 0.5749 | 4.87 | 31.45 | 67.34 | No | 178.6 | 393.8 | 74.45 | 2.5 | 3 |
44 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.5 | 0.87 | 10 | 100 | 0.6 | 1.78 | 0.4143 | 0.5386 | 0.5857 | 2.95 | 30.82 | 70.31 | No | 189.8 | 418.4 | 70.09 | 2.5 | 2 |
45 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.3 | 0.52 | 8 | 30 | 1.2 | 1.57 | 0.4166 | 0.5416 | 0.5834 | 4.66 | 33.9 | 65.17 | No | 146.3 | 322.5 | 75.33 | 2.5 | 3 |
46 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.7 | 1.21 | 2 | 30 | 0.6 | 1.58 | 0.4385 | 0.5701 | 0.5615 | 5.14 | 29.59 | 70.32 | No | 100.6 | 221.7 | 154.91 | 2.5 | 1 |
47 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.3 | 0.52 | 8 | 100 | 1.5 | 1.52 | 0.3809 | 0.4952 | 0.6191 | 4.71 | 35.53 | 64.13 | No | 172.5 | 380.4 | 63.87 | 2.5 | 2 |
48 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 1 | 1.73 | 8 | 100 | 1.5 | 1.36 | 0.4891 | 0.6359 | 0.5109 | 4.75 | 28.66 | 69.55 | No | 181.5 | 400.2 | 104.66 | 2.5 | 1 |
49 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.5 | 0.87 | 2 | 100 | 0.8 | 1.75 | 0.4259 | 0.5536 | 0.5741 | 9.5 | 32.26 | 68.58 | No | 146.7 | 323.5 | 90.63 | 2.5 | 2 |
50 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.5 | 0.87 | 2 | 50 | 1.2 | 1.32 | 0.433 | 0.5629 | 0.567 | 5.44 | 31.75 | 67.77 | No | 115.9 | 255.5 | 114.77 | 2.5 | 3 |
51 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.5 | 0.87 | 4 | 50 | 1.5 | 1.23 | 0.4102 | 0.5332 | 0.5898 | 4.2 | 34.81 | 65.14 | No | 129.2 | 284.9 | 102.92 | 2.5 | 3 |
52 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 1 | 1.73 | 10 | 15 | 1.2 | 1.27 | 0.4912 | 0.6386 | 0.5088 | 5.35 | 27.05 | 72.68 | No | 139.1 | 306.7 | 136.56 | 2.5 | 3 |
53 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.85 | 1.47 | 6 | 50 | 1.2 | 1.67 | 0.4679 | 0.6083 | 0.5321 | 4.22 | 28.57 | 70.39 | No | 140.9 | 310.6 | 122.73 | 2.5 | 1 |
54 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.85 | 1.47 | 8 | 50 | 0.8 | 1.32 | 0.4713 | 0.6127 | 0.5287 | 4.4 | 28.07 | 71.14 | No | 154.5 | 340.6 | 111.92 | 2.5 | 1 |
55 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.85 | 1.47 | 2 | 50 | 1 | 1.5 | 0.463 | 0.602 | 0.537 | 4.91 | 28.22 | 71.49 | No | 112.7 | 248.5 | 153.38 | 2.5 | 3 |
56 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.5 | 0.87 | 4 | 100 | 1 | 1.4 | 0.4522 | 0.5878 | 0.5478 | 5.2 | 30.46 | 71.52 | No | 151.8 | 334.6 | 87.63 | 2.5 | 3 |
57 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.85 | 1.47 | 2 | 100 | 1 | 1.8 | 0.4897 | 0.6365 | 0.5103 | 9.18 | 26.88 | 74.06 | No | 144.9 | 319.5 | 119.31 | 2.5 | 2 |
58 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 1 | 1.73 | 6 | 75 | 1.5 | 1.21 | 0.4784 | 0.6219 | 0.5216 | 4.49 | 27.72 | 73 | No | 151.6 | 334.1 | 125.36 | 2.5 | 1 |
59 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.3 | 0.52 | 10 | 75 | 0.8 | 1.59 | 0.3924 | 0.5101 | 0.6076 | 3.73 | 33.6 | 67.17 | No | 175.7 | 387.3 | 62.73 | 2.5 | 3 |
60 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.85 | 1.47 | 6 | 50 | 0.8 | 1.74 | 0.4624 | 0.6011 | 0.5376 | 3.79 | 31.6 | 66.58 | No | 143.7 | 316.7 | 120.36 | 2.5 | 2 |
61 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 1 | 1.73 | 6 | 75 | 1.2 | 1.43 | 0.5064 | 0.6583 | 0.4936 | 4.02 | 29.13 | 69.84 | No | 153.9 | 339.4 | 123.43 | 2.5 | 3 |
62 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.5 | 0.87 | 4 | 50 | 0.6 | 1.44 | 0.4357 | 0.5665 | 0.5643 | 4.48 | 31.26 | 69.97 | No | 127.3 | 280.6 | 104.5 | 2.5 | 1 |
63 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.7 | 1.21 | 10 | 15 | 0.6 | 1.51 | 0.4348 | 0.5652 | 0.5652 | 5.02 | 29.51 | 70.19 | No | 147.2 | 324.5 | 105.84 | 2.5 | 1 |
64 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.5 | 0.87 | 8 | 100 | 1.2 | 1.4 | 0.4419 | 0.5744 | 0.5581 | 3.78 | 29.91 | 67.28 | No | 196.2 | 432.6 | 67.78 | 2.5 | 1 |
65 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.7 | 1.21 | 2 | 50 | 1 | 1.23 | 0.4673 | 0.6075 | 0.5327 | 5.79 | 28.1 | 71.24 | No | 118.7 | 261.6 | 131.29 | 2.5 | 3 |
66 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.3 | 0.52 | 2 | 100 | 0.8 | 1.77 | 0.4034 | 0.5244 | 0.5966 | 9.54 | 33.16 | 66.92 | No | 152.9 | 337 | 72.09 | 2.5 | 3 |
67 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.85 | 1.47 | 10 | 15 | 1.2 | 1.62 | 0.4381 | 0.5696 | 0.5619 | 4.44 | 31.19 | 68.49 | No | 147 | 324.1 | 117.6 | 2.5 | 3 |
68 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 1 | 1.73 | 6 | 30 | 0.8 | 1.61 | 0.4903 | 0.6374 | 0.5097 | 4.55 | 30.1 | 69.08 | No | 126.9 | 279.8 | 149.68 | 2.5 | 1 |
69 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.7 | 1.21 | 6 | 30 | 1.2 | 1.58 | 0.4487 | 0.5833 | 0.5513 | 4.32 | 31.66 | 67.81 | No | 126.8 | 279.5 | 122.87 | 2.5 | 2 |
70 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.3 | 0.52 | 2 | 30 | 1.5 | 1.76 | 0.3951 | 0.5136 | 0.6049 | 4.89 | 32.46 | 66.62 | No | 97.7 | 215.4 | 112.77 | 2.5 | 3 |
71 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.3 | 0.52 | 10 | 100 | 1.5 | 1.74 | 0.4074 | 0.5296 | 0.5926 | 3.47 | 32.95 | 67.11 | No | 202 | 445.3 | 54.56 | 2.5 | 3 |
72 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.5 | 0.87 | 2 | 75 | 1.5 | 1.44 | 0.4078 | 0.5301 | 0.5922 | 8.22 | 31.12 | 68.97 | No | 129.7 | 285.9 | 102.55 | 2.5 | 2 |
73 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.5 | 0.87 | 4 | 15 | 1.5 | 1.76 | 0.4142 | 0.5385 | 0.5858 | 5.12 | 32.26 | 67.24 | No | 103.5 | 228.1 | 128.55 | 2.5 | 3 |
74 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.7 | 1.21 | 4 | 100 | 0.6 | 1.66 | 0.4101 | 0.5332 | 0.5899 | 6.8 | 33.14 | 66.09 | No | 151.9 | 334.9 | 102.57 | 2.5 | 2 |
75 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.3 | 0.52 | 10 | 30 | 1 | 1.2 | 0.4208 | 0.5471 | 0.5792 | 4.35 | 32.5 | 66.96 | No | 160.2 | 353.2 | 68.78 | 2.5 | 2 |
76 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.5 | 0.87 | 6 | 15 | 1.5 | 1.23 | 0.406 | 0.5279 | 0.594 | 5.52 | 31.69 | 69.07 | No | 114.3 | 251.9 | 116.39 | 2.5 | 2 |
77 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.85 | 1.47 | 6 | 100 | 0.8 | 1.27 | 0.4871 | 0.6333 | 0.5129 | 4.38 | 28.2 | 73.7 | No | 168.6 | 371.8 | 102.52 | 2.5 | 3 |
78 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.3 | 0.52 | 10 | 30 | 1.2 | 1.49 | 0.3904 | 0.5075 | 0.6096 | 4.44 | 36.64 | 63.36 | No | 164.3 | 362.2 | 67.08 | 2.5 | 1 |
79 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.85 | 1.47 | 6 | 75 | 0.8 | 1.32 | 0.484 | 0.6292 | 0.516 | 4.12 | 27.52 | 72.7 | No | 165 | 363.7 | 104.81 | 2.5 | 3 |
80 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 1 | 1.73 | 4 | 75 | 1 | 1.56 | 0.488 | 0.6344 | 0.512 | 4.53 | 28.88 | 69.79 | No | 136.8 | 301.7 | 138.84 | 2.5 | 2 |
81 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.5 | 0.87 | 6 | 100 | 1 | 1.49 | 0.4556 | 0.5923 | 0.5444 | 3.8 | 28.96 | 68.86 | No | 179.2 | 395.1 | 74.22 | 2.5 | 1 |
82 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.85 | 1.47 | 4 | 100 | 0.8 | 1.47 | 0.4566 | 0.5936 | 0.5434 | 5.5 | 29.82 | 68.92 | No | 173.2 | 381.9 | 99.81 | 2.5 | 1 |
83 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.5 | 0.87 | 4 | 30 | 1.5 | 1.78 | 0.4146 | 0.5389 | 0.5854 | 4.24 | 31.06 | 68.6 | No | 115.6 | 254.9 | 115.02 | 2.5 | 3 |
84 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.7 | 1.21 | 6 | 30 | 1 | 1.34 | 0.4985 | 0.6481 | 0.5015 | 3.77 | 28.59 | 72.38 | No | 134.8 | 297.2 | 115.58 | 2.5 | 2 |
85 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.5 | 0.87 | 8 | 15 | 1.2 | 1.52 | 0.445 | 0.5786 | 0.555 | 5.22 | 30.78 | 68.12 | No | 132.3 | 291.7 | 100.52 | 2.5 | 1 |
86 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.85 | 1.47 | 8 | 15 | 1 | 1.55 | 0.4904 | 0.6376 | 0.5096 | 4.77 | 26.3 | 73.6 | No | 135.5 | 298.7 | 127.6 | 2.5 | 2 |
87 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.7 | 1.21 | 4 | 50 | 0.6 | 1.67 | 0.4328 | 0.5626 | 0.5672 | 4.54 | 29.42 | 71.34 | No | 127.1 | 280.3 | 122.54 | 2.5 | 1 |
88 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 1 | 1.73 | 8 | 100 | 0.8 | 1.54 | 0.4816 | 0.626 | 0.5184 | 3.65 | 28.74 | 72.76 | No | 169.2 | 373 | 112.3 | 2.5 | 2 |
89 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.5 | 0.87 | 2 | 50 | 0.8 | 1.76 | 0.4235 | 0.5505 | 0.5765 | 5.9 | 31.3 | 69.42 | No | 113 | 249.1 | 117.69 | 2.5 | 1 |
90 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.3 | 0.52 | 10 | 15 | 1 | 1.8 | 0.4069 | 0.5289 | 0.5931 | 4.12 | 32.42 | 65 | No | 148.2 | 326.7 | 74.35 | 2.5 | 1 |
91 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.5 | 0.87 | 6 | 75 | 1 | 1.47 | 0.4573 | 0.5945 | 0.5427 | 3.09 | 30.37 | 70.71 | No | 156.2 | 344.4 | 85.14 | 2.5 | 1 |
92 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.85 | 1.47 | 6 | 75 | 0.8 | 1.78 | 0.4657 | 0.6054 | 0.5343 | 4.09 | 29.96 | 71.2 | No | 157.3 | 346.7 | 109.95 | 2.5 | 1 |
93 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.3 | 0.52 | 6 | 50 | 1 | 1.26 | 0.4412 | 0.5735 | 0.5588 | 3.39 | 30.94 | 68.87 | No | 146 | 321.8 | 75.5 | 2.5 | 3 |
94 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.5 | 0.87 | 4 | 50 | 0.8 | 1.74 | 0.4122 | 0.5359 | 0.5878 | 3.77 | 33.37 | 65.15 | No | 126.8 | 279.5 | 104.91 | 2.5 | 3 |
95 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.5 | 0.87 | 10 | 100 | 1 | 1.25 | 0.4552 | 0.5918 | 0.5448 | 3.11 | 30.4 | 69.06 | No | 202.1 | 445.6 | 65.8 | 2.5 | 1 |
96 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 1 | 1.73 | 10 | 15 | 1 | 1.36 | 0.5218 | 0.6784 | 0.4782 | 4.27 | 26.53 | 73.35 | No | 143.6 | 316.5 | 132.33 | 2.5 | 2 |
97 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 1 | 1.73 | 8 | 100 | 1.2 | 1.26 | 0.4892 | 0.636 | 0.5108 | 3.68 | 28.29 | 70.74 | No | 182.4 | 402.1 | 104.17 | 2.5 | 3 |
98 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 1 | 1.73 | 2 | 15 | 1 | 1.3 | 0.5268 | 0.6848 | 0.4732 | 3.6 | 30.53 | 68.21 | No | 91.4 | 201.5 | 207.92 | 2.5 | 1 |
99 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.5 | 0.87 | 4 | 50 | 0.8 | 1.72 | 0.4183 | 0.5438 | 0.5817 | 3.8 | 31.77 | 68.45 | No | 129.4 | 285.2 | 102.81 | 2.5 | 1 |
100 | CL100250 | Full Production | 4 | 10 | 10 | 25 | 17.5 | PM8 | 19 | API_blend_40pct | 0.38 | mixed | 0.3 | 0.52 | 6 | 100 | 0.6 | 1.45 | 0.4008 | 0.5211 | 0.5992 | 5.4 | 31.92 | 67.97 | No | 171.3 | 377.6 | 64.34 | 2.5 | 3 |
IPA Pharmaceutical Roller Compactor Platform: Scale-Up & Performance (Synthetic)
Version: 1.0 Publisher: Innovative Process Applications (IPA) License: Creative Commons Attribution 4.0 International (CC BY 4.0)
⚠️ This dataset is 100% synthetic and intended for educational use only. Generated from IPA's published CL-series specifications and standard compaction physics — not real production or clinical batch data.
What's in this dataset
3,000 simulated pharmaceutical roller compaction runs spanning IPA's complete CL-series platform — from R&D lab (CL25150, 5 HP) through full production (CL100250, 25 HP) — across 5 pharma/nutraceutical materials and the full operating envelope of twin-feed-screw process parameters.
Equipment specifications (from IPA published data)
| Model | Roll Size | Max Pressure | Integrated Mill | Power | Scale |
|---|---|---|---|---|---|
| CL25150 | 1"×6" (2.5×15 cm) | 17.5 kN/cm | None | 5 HP | R&D / Lab |
| CL30200 | 1"×8" (3×20 cm) | 17.5 kN/cm | PM3 | 2.75 HP | Pilot |
| CL50200 | 2"×8" (5×20 cm) | 26.0 kN/cm | PM6 | 12 HP | Pilot / Small Prod |
| CL75200 | 3"×8" (7.5×20 cm) | 15.0 kN/cm | PM6 | 20 HP | Production |
| CL100250 | 4"×10" (10×25 cm) | 17.5 kN/cm | PM8 | 25 HP | Full Production |
Column descriptions
| Column | Units | Description |
|---|---|---|
compactor_model |
— | IPA CL-series model |
scale |
— | R&D / Lab, Pilot, Production, Full Production |
roll_diameter_in / _cm |
in / cm | Roll diameter |
roll_width_in / _cm |
in / cm | Roll width |
max_roll_pressure_kn_cm |
kN/cm | Maximum specific compaction force |
integrated_mill |
— | PM-series in-air impact mill (or None) |
total_power_kw |
kW | Total system power |
material |
— | Pharma material identifier |
feed_density_gcc |
g/cc | Feed powder bulk density |
deformation_type |
— | Plastic, brittle, or mixed |
roll_pressure_fraction |
— | Fraction of max pressure applied (0.3–1.0) |
scf_kn_cm |
kN/cm | Actual specific compaction force |
roll_speed_rpm |
rpm | Roll rotation speed |
hfs_speed_rpm |
rpm | Horizontal feed screw speed (controls throughput) |
vfs_hfs_ratio |
— | Vertical/horizontal feed screw speed ratio (controls pre-compression) |
gap_width_mm |
mm | Roll gap |
ribbon_rel_density |
— | Relative density (fraction of true density) |
ribbon_density_gcc |
g/cc | Absolute ribbon density |
ribbon_porosity |
— | 1 − relative density |
density_cv_pct |
% | Across-ribbon density uniformity |
fines_pct |
% | Fines fraction after milling |
granule_yield_pct |
% | Usable granule yield |
in_zinchuk_window |
Yes/No | Ribbon RD in 0.60–0.80 tabletability range |
throughput_kg_hr / _lbs_hr |
kg/hr / lbs/hr | Mass throughput |
specific_energy_kwh_tonne |
kWh/tonne | Energy efficiency |
changeover_time_hr |
hours | Estimated changeover time |
IPA platform advantages demonstrated in the data
Twin feed screw (HFS + VFS): Independent control of throughput (HFS) and pre-compression (VFS) produces a uniquely tunable operating space. The VFS/HFS ratio is a key process parameter not available on single-screw compactors.
Scalable platform: Consistent ribbon quality (CV%, yield) across the CL25150 → CL100250 range, enabling direct R&D-to-production scale-up.
Integrated in-air impact milling: PM-series mills minimize heat generation and maximize granule yield with precise PSD control.
Efficient changeover: Modular design enables fast product changeover, critical for multi-product pharma facilities.
Low bulk density capability: Twin screw design is proven efficient with light powders (feed density 0.3–0.5 g/cc) containing high air content.
Cross-links
- Kaggle: [link after publication]
- Hugging Face: [link after publication]
- Zenodo: [link after publication]
- GitHub: [link after publication]
- IPA website: https://www.innovativeprocess.com
Citation
Innovative Process Applications (2026). IPA Pharmaceutical Roller Compactor Platform: Scale-Up & Performance (Synthetic), v1.0. CC BY 4.0. https://www.innovativeprocess.com
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